Railway Inspection Equipment Comparison
Section titled “Railway Inspection Equipment Comparison”- This report evaluates the performance of Third-Party Equipment and the DEEPSOUND P5 on a specified railway sample specimen.
Equipment Overview
Section titled “Equipment Overview”
- Name: DEEPSOUND P5

- Name: Third-Party Equipment
Probe and Wedge Specifications
Section titled “Probe and Wedge Specifications”-
The equipment is configured based on the following specifications:
-
Probe

-
Wedge: SA1-N55S

Test Specimen Diagram
Section titled “Test Specimen Diagram”- Analysis of the internal structure of the railway test specimen.

Parameter Values Without Wedge
Section titled “Parameter Values Without Wedge”- Initial configurations for linear scan inspection with the wedge detached:
DEEPSOUND P5
Section titled “DEEPSOUND P5”- Element Count: 16 / Aperture Size: 8
- Range: 50 mm / Wedge Delay: 0.6 μs
- Velocity: 5890 m/s / Voltage: 80 V
- Filter: 2.5 ~ 8 MHz / Beam Type: Linear
- Focusing Position: 20 mm
Third-Party Equipment
Section titled “Third-Party Equipment”- Element Count: 16 / Aperture Size: 8
- Range: 50 mm / Wedge Delay: 1.3 μs
- Velocity: 5900 m/s / Voltage: 80 V
- Filter: 2 ~ 10 MHz / Beam Type: Linear
- Focusing Position: 20 mm
Probe Positions & Linear Inspection (No Wedge)
Section titled “Probe Positions & Linear Inspection (No Wedge)”-
Probe Positions:

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Linear Inspection Scans:

Data Comparison (Linear Scan)
Section titled “Data Comparison (Linear Scan)”- The discrepancy in Depth Axis (DA) values is within 1 mm, indicating highly comparable accuracy.
| Defect | DEEPSOUND P5 DA (mm) | Third-Party Equipment DA (mm) | Difference (mm) |
|---|---|---|---|
| #1 | 16.30 | 16.30 | 0.00 |
| #2 | 20.30 | 20.87 | 0.57 |
| #3 | 10.80 | 11.04 | 0.24 |
Parameter Values With Wedge
Section titled “Parameter Values With Wedge”- Configurations adjusted for sectorial/linear scans with the wedge attached:
DEEPSOUND P5
Section titled “DEEPSOUND P5”- Range: 80 mm / Wedge Delay: 10.7 μs
- Voltage: 100 V / Filter: 2.5 ~ 8 MHz
- Beam Type: Sectorial / Angle: 35 ~ 70 degrees
- Focusing Position: 20 mm
Third-Party Equipment
Section titled “Third-Party Equipment”- Range: 80 mm / Wedge Delay: 21.3 μs
- Voltage: 100 V / Filter: 2 ~ 10 MHz
- Beam Type: Sectorial / Angle: 35 ~ 70 degrees
- Focusing Position: 20 mm
Inspection With Wedge
Section titled “Inspection With Wedge”-
Probe Positions With Wedge:

-
Inspection Results:

Data Comparison (Wedge Scan)
Section titled “Data Comparison (Wedge Scan)”| Defect | DEEPSOUND P5 DA (mm) | Third-Party Equipment DA (mm) | Difference (mm) |
|---|---|---|---|
| #1 | 15.60 | 15.89 | 0.29 |
| #2 | 19.30 | 19.64 | 0.34 |
| #3 | 10.81 | 11.01 | 0.20 |
Final Comparison Results
Section titled “Final Comparison Results”| Category | DEEPSOUND P5 | Third-Party Equipment |
|---|---|---|
| Defect Inspection | Exceptional image sharpness; highly accessible and easy to inspect. | Lacks image sharpness; difficult to inspect accurately. |
| Defect Shape | Clear borders simplify shape and size measurement. | Blurred borders complicate precise measurement. |
| Program Speed | Fast response time (< 1 sec). | Sluggish response time (2-5 sec). |
Conclusion: The DEEPSOUND P5’s combination of swift operation and sharp image quality significantly ensures more precise and efficient defect detection than standard alternatives.